Rigid Stranding Line
Rigid Stranding Line:
The Rigid Stranding line with (Independent motorized) Individual Motor Drive, application for the concentric assembly Stranded conductors for low, medium and high voltage Round compacted function;
Application Wire:
Prespiralled sector cores for Milliken;
Overhead conductors (AAC, ACSR, AAAC, ACCC, ACSS…);
Steel wire armouring;
Copper wire screening;
Flexible Class 5;
Control Cable.
Machine with:
Side Bottom 45° Loading System
Bottom 90° Loading System
Electric Control:
Siemens PLC + HMI control the whole stranding line.
Rigid Stranding Line:
Rigid Sranding Line is specifically designed to manufacture Copper and Aluminum conductors with compacting and prespiralling of sector shape (optional) as well as ACSR at high speed and excellent conductor surface for the H.V. cables produced in continuous vulcanization, up to 127wires.
Main Feature of Rigid Stranding Line:
- Latest Technology High Speed Rigid Stranding Line;
- Automatic Bobbin Batch Loading suitable for production of – up to 3000 sq mm (Milliken) – 500 kV EHV Power Cables – up to 2000 sq mm highly compacted conductor (by die / roll) – New Genernation Pre-shaped Wire (TW) – Composite Overhead Conductor – Overhead Conductor ACSR/AAAC/AAC – Copper Screening of Power Cables – Steel Wire / Strip Armouring of Power Cables;
- Separate AC Motor Drive easy control;
Cage Description:
Each cage is equipped a motor to make stranding cage rotate. It runs steadily and safely cage forward rotating, reversed rotating and idle rotating can be done by operating handle. It is easy to change pitch and position by touch screen.
Rotating air bag:
The rotary air bag adopts the end face method. The material of the sealing ring is copper-based alloy, which is wear-resistant and high-temperature resistant. During normal production, the sealing ring is cooled by cooling air. When the machine is stopped, the compressed air for cooling is automatically closed in order to save air consumption.
Close die & compact head:
Behind each cage, there is a group of closing die and roller compressing stand;
The distance of the close wire can be adjusted by the hand wheel screw, the close die can realize the functions of wire closing and drawing round wires;
Rolling compressed stand includes two pairs cross rollers. It is used for producing round or sector conductor;
Compacting Device( for sector shape conductor): Can make rotation Z & S.
Main Technical Date:
| Machine Model | JLK-630 | JLK-710 |
|---|---|---|
| Single Copper Wire Dia. | Φ1.7～Φ4.5mm | Φ1.7～Φ4.5mm |
| Single Alumium Wire Dia. | Φ1.8～Φ5.0mm | Φ1.8～Φ5.0mm |
| Single Alumium Alloy Wire Dia. | Φ1.7～Φ4.5mm | Φ1.7～Φ4.5mm |
| Max. stranded wire dia. | Φ30-55mm | Φ30-55mm |
| Lay length | 40～350mm(step-less adjust) | 40～350mm(step-less adjust) |
| Max rotate speed | 500rpm | 500rpm |
| Max line speed | 100m/min | 100m/min |
| Max rewinding speed | 630 | 710 |
| Centre Payoff | PND630/1600 | PND630/1600 |
| Dual Wheel Capstan | 2000mm, 2500mm | 2000mm, 2500mm |
| Cage rotate motor | Siemens AC Motor | Siemens AC Motor |
| Stranding Cage Structure | 6B, 12B, 18B, 24B, 30B, 36B | 6B, 12B, 18B, 24B, 30B, 36B |
| Loading Method | Side loading or Bottom loading | Side loading or Bottom loading |
Rigid Stranding Machine Videos
Customer Feedback
